Basic Engineering Services

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Based on process technology and pilot plant trials, analyze the process and optimize the process flow schemes.

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Scaleup from pilot plant to production scale.

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Devise the basic automation and control systems requirements.       

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Sizing of all process equipment including heat exchangers, reactors and distillation columns.

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Complete Basic Engineering consisting of the

  1. Basis of Design,

  2. Heat Material Balance,

  3. Process Description including the crucial process parameters,

  4. Process Flow Diagrams,

  5. Preliminary P & I Diagrams,

  6. Equipment Process requirements,

  7. Estimating Chemical/Utility consumption,

  8. Effluent Summary,

  9. Instrument Process Specifications and

  10. Plot Plan / equipment layout requiremets.

 

Detailed Engineering Services            

PROCESS AND MECHANICAL

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Plot Plan and Equipment Layouts

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Design and specifications of Equipments like Reactors, Vessels, Columns, Heat Exchangers, Tanks, Agitators etc.

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Selection of size (parameters) and type of Rotating Equipments  like

  1. Centrifugal Pumps, Reciprocating Pumps, Liquid Ring Vacuum Pumps,

  2. Gas Compressors,

  3. Gas TurbineGenerators, Steam Turbine Generators, Diesel Engine Generators etc.

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Estimation of Utility Requirements

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Design and specifications for Utility Equipments and Systems like

  1. Water Systems,

  2. Water Treatment Plants,

  3. HVAC System,

  4. Boilers  with  Auxiliary  Systems,

  5. Steam and Condensate System,

  6. Hot Water Heaters with Auxiliary Systems,

  7. Thermic Fluid Heaters with Auxiliary Systems,

  8. Material Handing  Systems,

  9. Compressed Air System,

  10. Nitrogen System,

  11. Hydrogen System and

  12. Natural Gas system etc.

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P &I Diagrams for Process and Utilities

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Piping Design and Drawings including piping material specifications, layout drawings, isometrics, stress analysis, bill of materials, pipe supports etc.

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Design Specifications for Fire Protection Equipments /Systems.

 ELECTRICAL

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Estimation of Electrical Load (Normal and Emergency).

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Design of  High Tension and Low Tension Power Distribution system.        

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Design / Sizing and specification of Electrical Equipments  like Transformers,  Switchgear ( H. T. & L. T.), Cables, Lighting fittings etc.

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Electrical  System Study including  Relay Coordination.

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Design and specification of Variable Speed Drives for special applications.

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Design and specifications of various service  systems like Plant Communication, Fire Alarm and Detection.

 INSTRUMENTATION

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Design and specifications of Instrumentation and Control Systems including PLC, SCADA, DCS.

 ARCHITECTURAL, CIVIL AND STRUCTURAL

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Architectural, Civil and Structural Design including Estimation of quantities for tender document, tender document for civil and structural works, plot development, drawings for statutary approvals and construction drawings for all buildings / areas, .

 PROCUREMENT ASSISTANCE

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Procurement assistance to client including

  1. Floating the Enquiries to selected Bidders,

  2. Bid Analysis (Technical and Commercial),

  3. Purchase Recommendation,

  4. Preparation of Contract Documents,

  5. Review of Vendors’ Drawings etc.

 GENERAL

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Project Schedules and Cost Estimates

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Hazard and Operatability (HAZOP) Study for Chemical and Petrochemical Plants.

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Technical  Assistance to  meet Statutory Requirements including drawings and documents.

Inspection and Expediting Services

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Review of Quality Assurance Plans ( QAPs).

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Visiting Vendors’ works for inspection and expediting.

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Inspection and expediting reports.   

Construction and Commissioning Supervision Services

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Complete site supervision and management by deputing competent Project Manger /Construction Manager and supporting staff at site. The responsibilities shall include:

  1. Quality of construction / erection work

  2. Planning and controlling the Construction / Erection work to meet the project schedule.

  3. Reporting to design office the site progress with short falls, if any, and corrective measures.

 

 

 

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